Factory automation

The predictive maintenance 'crystal ball'

09 June, 2009 | Supplied by: SEW-Eurodrive Pty Ltd

Predictive maintenance programs provide miners with valuable insight into the condition of their in-service equipment, and are crucial in keeping mining and mineral processing applications online, streamlining maintenance schedules and minimising repair expenses.


Changing gears quickly: high-performance transmission production

29 May, 2009 | Supplied by: Automation Warehouse

With over 13,000 employees, the VW plant in Baunatal — 10 km south of Kassel — is Volkswagen’s second largest production site in Germany and one of the concern’s most important component suppliers. This primary transmission plant in Kassel supplies the entire Volkswagen organisation worldwide with around 2.8 million manual and automatic transmission systems annually.


High-performance controller and chassis

20 May, 2009 | Supplied by: http://www.ni.com/compactrio/

The National Instruments CompactRIO programmable automation controller is an advanced embedded control and data acquisition system designed for applications that require high performance and reliability.


Integrated controller and touch screen

18 May, 2009 | Supplied by: Micromax Pty Ltd

The Unitronics Vision570 is an all-in-one compact controller with a colour touch screen, full PLC functionality, onboard I/O options and built-in recipe capability.


Magneto-resistive encoder

18 May, 2009 | Supplied by: M Rutty & Co Pty Ltd

The MR2 magneto-resistive encoder is designed as a positioning and speed control solution for medical, security and access, industrial automation and electronics assembly related applications. For machine builders in these industries, a system design can be implemented with a lower line count of 128 lines for first-generation products and upgraded to a higher resolution line count of 512 lines for future-generation products, without any motor-encoder assembly change.


Combined PLC and HMI

11 May, 2009 | Supplied by: Micromax Pty Ltd

The Unitronics’ Jazz is a PLC that includes onboard I/Os plus a full-function operator panel with numeric keypad. It enables users to replace ‘smart relays’ with a smarter, more powerful device, while keeping the same low budget.


OG-Cube photoelectric sensors

11 May, 2009 | Supplied by: ifm efector pty ltd

The OG-Cube photoelectric sensor from ifm efector offers reliable position detection in applications such as conveying, packaging, material handling and automotive manufacturing.


High-speed camera system

11 May, 2009 | Supplied by: SciTech Pty Ltd

The PCO.dimax is a 4-megapixel digital high-speed CMOS camera system with a 12-bit dynamic range. It provides 2012 x 2012 pixel resolution at a rate of 1100 fps with lower resolutions at rates as fast as 56,300 fps. The 31.4 mm-diagonal CMOS image sensor features 11 micron pixels and a quantum efficiency greater than 44%. The camera is available in colour and monochrome.


Quad-core embedded controller

11 May, 2009 | Supplied by: National Instruments Aust Pty Ltd

The NI PXI-8110 is a 3U quad-core embedded controller for PXI systems. Featuring a 2.26 GHz Intel Core2 Quad processor Q9100, up to 4 GB of 800 MHz DDR2 RAM and a high-performance 7200 rpm drive, the PXI-8110 provides an up to 80% performance improvement over dual-core controllers with similar CPU clock frequencies for applications that are optimised to use the controller’s four processing cores.


Machine vision for factory automation

06 May, 2009 by Steve Geraghty and Marc Fimeri* | Supplied by: Adept Turnkey Solutions

Many key tasks in the manufacture of products, including inspection, orientation, identification and assembly, require the use of visual techniques. Human vision and response, however, can be slow and tend to be error-prone either due to boredom or fatigue. Replacing human inspection with machine vision can go far in automating factory operation, but implementers need to carefully match machine vision options with application requirements.


100% inspection of up to 2000 different circuit breakers

04 May, 2009 | Supplied by: Cognex Australia

The Osiswitch Compact line at Télémécanique, a Schneider Electric brand, makes circuit breakers. This production line allows the possibility of creating up to 2000 different product types from just 100 different components. Each circuit breaker is manually assembled meaning a 100% reliable inspection of the individual components is essential in order to verify each breaker before packaging.


Incremental encoder expansion modules

20 April, 2009 | Supplied by: http://www.pca-aus.com.au/

Motrona has extended its range of incremental encoder expansion modules to include four and eight channel DIN rail mounted modules with individually optically isolated output channels.


With a human touch — how robots have learned to polish

14 April, 2009 by Xianjie Bao, Wen Peng, Xingguo Yin, Xinyu Fang, Hui Zhang* | Supplied by: ABB Australia Pty Ltd

An apparently simple operation to polish a work piece is in fact highly complex. A skilled person with a long experience in this process can do it very well and most of the handling is based on ‘feeling’.


DC motors for the food industry

01 April, 2009 | Supplied by: M Rutty & Co Pty Ltd

The BG65 motors from Dunkermotoren have smooth housings in order that machinery and facilities manufacturers working within the food and beverage industry are able to capitalise on the advantages of electronically commutated DC motors.


Lightweight robot

01 April, 2009 | Supplied by: ABB Australia Pty Ltd

The IRB 4600 features a compact and lightweight design with an upper arm of aluminium and spur gears of ABB’s own design. The robot incorporates QuickMove and TrueMove, ABB’s sharp motion technology that defines precise performance and path accuracy with the shortest possible rapid cycle time.


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