Rockwell updates linear motion control system for packaging

Food and beverage manufacturers are constantly under pressure to package a wider variety of products in more types of packaging without compromising productivity. Rockwell Automation has therefore announced an updated version of its magnetic propulsion iTRAK tracking system.

The company’s iTRAK 5730 small-frame intelligent track system uses independent cart technology to support smart, flexible and efficient machines.

Independent cart technology offers many benefits over traditional gear, chain and belt conveyors, including unlimited machine flexibility, better traceability and increased uptime. By using magnetic propulsion, the individually controlled carts can quickly start and stop with high precision, which reduces machine wear and is highly energy efficient. The technology also quickly manages changeovers using preconfigured move profiles that can be implemented with the push of a button from a HMI.

The iTRAK 5730 system has the smallest footprint within Rockwell Automation’s independent cart range. It has a 50 mm minimum pitch that makes it ideal for primary packaging applications, such as flow wrapping, end load cartoning and form-fill-and-seal pouching. The system also easily integrates into a manufacturer’s architecture, providing analytics that help optimise energy use, monitor parts wear and reduce downtime.

“The iTRAK 5730 system extends the flexibility and productivity benefits of iTRAK to meet the growing demand for customised food and beverage products,” said Michaela Kaufmann, iTRAK product manager at Rockwell Automation. “The technology is truly scalable. Your system can have as little as a 50 mm pitch in a small, standalone machine or be as large as 100 m and part of a large, complex line.”

“We are always exploring ways to enhance our offering and better support our machine assembly, food and beverage manufacturing customers; enabling them achieve their manufacturing and throughput goals without restriction,” added Max Kiah, Independent Cart Technology Sales Manager, Asia Pacific at Rockwell Automation. “The iTRAK 5730 system will be a great addition to our customers’ existing architecture, helping them to attain greater agility in their packaging and assembly lines, without compromising on quality or safety.”

In addition to delivering a smarter form of motion control, the iTRAK 5730 also offers integrated safety. Features such as safe torque off, Safe Stop 1, a SIL 3, PLe safety rating and the ability to create safety zones help increase confidence in machine safety. Safety zones, for example, can increase safety without compromising productivity by allowing motion to continue outside of the safety zone, even after a trip inside the safety zone.

Simulation capabilities also allow users to calculate throughput on the iTRAK 5730 system. Users can also create a digital twin that can be used to virtually design, commission and demonstrate the system, and to virtually train workers.