Partnership delivers Processing Excellence Centre

Schneider Electric has announced a partnership with Rio Tinto to deliver services and solutions for its global Processing Excellence Centre (PEC). Rio Tinto opened its PEC in April 2013. Since then, it has identified significant operating cost savings in its copper business and has now extended the initiative to its energy product group.

Officially opened in Brisbane on 13 March by Rio Tinto Chief Executive Sam Walsh, the PEC was initially commissioned as a pilot project to identify and implement process improvements across the company’s managed copper operations around the world, including Rio Tinto Kennecott (USA) and Oyu Tolgoi (Mongolia). Following the success of the PEC, the initiative was rolled out to an additional five sites from Rio Tinto’s energy product group at the start of this year.

The PEC is a co-location of a group of experts who process and analyse real-time operational data from remote sites to improve mine performance, reduce costs and increase recovery. The key objective of the centre is to gather the skills and expertise of a group of individuals who can then issue operational advice to remote sites in the form of deployable solutions.

Schneider Electric’s services support the analytics for the centre, and the company also delivers regulatory control on instrumentation and data management for the seven mine sites. In addition, Schneider’s skills in managing manufacturing execution systems (MES) and Historian solutions, data manipulation and communication architectures were key in developing the infrastructure of the centre.

“At a time when mining operations are under more and more pressure, using specialised skills, services and technologies to optimise operating budgets can deliver considerable gains - as we can see from the results achieved for Rio Tinto’s copper business,” said Diego Areces, Schneider Electric president, mining, minerals and metals segment.

“We need to know our strategic customers intimately. Being embedded into the PEC has given us great understanding of Rio Tinto’s business objectives, allowing us to add real value. With this understanding, we have been able to leverage our vast knowledge of the mining industry with respect to automation - and our ability to deliver our solutions on a global scale - to help Rio Tinto duplicate this initiative, and potentially reap the same benefits across multiple operating divisions and in numerous locations around the world.”

“The PEC is really pushing the boundaries of technology - in terms of communication architectures, virtual environments and remote connections,” said Phil Barrett, Schneider Electric’s global account director for Rio Tinto.

“As a result, it has become a truly collaborative environment that centralises many varied and complementary skills, leveraging the vast experience and expertise of its people to work as one team delivering significant savings to Rio Tinto.”

Rio Tinto Head of Innovation John McGagh said, “This groundbreaking facility allows us to focus on optimising a specific part of the value chain across unlimited sites anywhere in the world. We’ve been able to assemble a world-class team to work with live data and deliver improvements in mineral processing. Through our work with Schneider Electric at the PEC, we’re providing a significant boost to the capability of the business.”