Fortescue starts work on its Green Metal Project

Fortescue has marked a new milestone in its mission to build a green metal supply chain with the start of works at its Green Metal Project in the Pilbara region of Western Australia.

Located at the Green Energy Hub at Christmas Creek, the US$50 million project is expected to produce more than 1500 tonnes per annum of green metal, with first production anticipated in 2025. The plant will use green hydrogen produced at Fortescue’s gaseous and liquid hydrogen facility, together with an electric smelting furnace to produce high purity green metal. This will be suitable for use in almost any steel plant globally.

Fortescue Executive Chairman Andrew Forrest was joined by Fortescue Metals Chief Executive Officer Dino Otranto for a ceremony to mark the start of civil works at the Christmas Creek site.

“Today is a celebration of innovation, collaboration and stretch targets, and marks a pivotal moment in Fortescue’s journey to build a green metal supply chain,” said Andrew Forrest, Fortescue Executive Chairman. “Iron and steel are the backbone of our infrastructure; however, traditional iron and steel production processes are among the largest sources of greenhouse gas emissions. By rethinking the entire iron and steel value chain we can produce an entirely new, green industry here in Australia.

“Today’s milestone is the culmination of bringing together green sustainable mining, large-scale renewable power and green hydrogen to produce green metal. Right now, we have a once in a generation opportunity to build a green supply chain, and Fortescue is wasting no time to seize it.”

Fortescue’s recently commissioned green hydrogen plant can produce around 530 kg of hydrogen gas per day, or around 195 tonnes annually, from two 700 kW electrolysers. Powered partly by solar during the day, the plant comprises a gaseous hydrogen refuelling station (HRS) to refuel a fleet of 10 fuel cell electric vehicle hydrogen-powered coaches. The gaseous HRS was supported by the WA Government’s Renewable Hydrogen Fund through a $2 million grant.

The Green Energy Hub also contains a hydrogen liquefaction facility, liquid hydrogen storage and a liquid-hydrogen refuelling station, along with Fortescue’s zero emissions decarbonisation prototypes.

“Fortescue is moving at rapid speed to decarbonise — and the completion of our hydrogen facility, which is the largest gaseous and liquid hydrogen plant on any mine site in Australia, is testament to our commitment to leading heavy industry in decarbonising,” said Dino Otranto, Fortescue Metals CEO. “This renewable hydrogen plant is versatile, enabling us to produce gaseous and liquid hydrogen to be used to power our mining equipment prototypes, while also providing the added benefit of refuelling our fleet of coaches at Christmas Creek.”

The Green Energy Hub also hosts Fortescue’s prototype battery electric haul truck and a three-megawatt fast charger prototype.